Our X Ray SMD component counter , an advanced solution designed to streamline the inspection and counting of various chip components.
The X-ray reel counter machines produced by Seamark have the characteristics of high performance, cost-effectiveness, long lifespan, user-friendly software, simple maintenance, high definition inspection image with special tilt which make our machines can meet different category products inspection needs. Additionally, our x ray counting machines are of guaranteed quality and comply with strict CE and FDA standards.
Besides standard X-ray component counter, we also provide customized solutions to meet your special inspection requirements.
Welcome to order!
Transitioning from manual counting to an automated X-ray SMD component counter is a strategic upgrade for any SMT assembly line. Here is how Seamark’s X-ray technology transforms your inventory management:
Significant Time Savings:
While manual counting or traditional mechanical counters can take several minutes per reel, our XC1000/XC2000 series completes a full count in 8-12 seconds. This allows your staff to focus on high-value production tasks rather than repetitive inventory checks.
Unmatched Accuracy (Up to 99.9%):
Human fatigue often leads to errors in manual counting, especially with small components like 01005 or 0201. Seamark’s AI-powered imaging algorithms ensure a 99.9% accuracy rate, providing precise data for your ERP/MES systems.
Non-Destructive & Safe:
Manual counting often requires unsealing moisture-proof bags and unrolling the component tape, risking contamination or physical damage. X-ray counting is completely non-destructive—you can count components directly through the reel and packaging.
Real-Time Data Integration:
Unlike manual logs, our X-ray counters automatically generate and print labels. They integrate seamlessly with inventory management systems, ensuring that your stock levels are updated instantly and accurately.
Versatility for Complex Components:
From standard resistors to complex ICs and BGAs, the X-ray penetrates the carrier tape to provide a clear image, ensuring that even odd-form components are accounted for without error.
| Feature | Manual Counting | Seamark X-Ray Counter |
| Speed per Reel | 3 - 5 Minutes | 8 - 12 Seconds |
| Accuracy Rate | ~95% (Subject to fatigue) | ≥99.9% (AI Powered) |
| Material Safety | High risk (Unrolling required) | Zero risk (Non-destructive) |
| Data Tracking | Manual Entry | Automatic ERP Sync |
Key features of a high-quality X-Ray component counter include:
High Accuracy and Speed: Ability to quickly and accurately count large quantities of components.
Advanced Imaging Software: Software capable of identifying different types of components and filtering out noise.
User-Friendly Interface: Easy-to-use interface with minimal training required.
Versatility: Ability to handle various component sizes, shapes, and packaging types.
Data Integration: Integration with inventory management systems for seamless data transfer.
Robust Construction: Durable hardware capable of withstanding industrial environments.
An X-ray SMD component counter is a machine used to count and verify the number of SMD components on a reel or in a batch. These counters use X-ray technology to see through the packaging and accurately count the components without opening the packaging. This is particularly useful in electronics manufacturing and quality control to ensure that the correct number of components are present and to prevent errors in inventory management.
An X-Ray component counter uses X-ray imaging technology to count components on reels, trays, or loose in bulk. The X-ray system generates an image of the components, and software algorithms analyze this image to identify and count each component based on its shape, size, and material density. The process is quick, accurate, and non-destructive, making it ideal for inventory management in manufacturing and electronics assembly.
The machine is capable of handling a variety of chip components, including resistors, capacitors, crystals, LEDs, diodes, transistors, and various multi-pin integrated circuits (ICs)
Yes. Seamark’s high-resolution X-ray imaging system and AI algorithms are specifically optimized for micro-components (01005, 0201). It accurately counts high-density reels with a precision rate of 99.9%, ensuring reliable inventory data for even the most miniature SMT parts.
Absolutely. Our XC1000 and XC2000 series come with built-in software that supports seamless data synchronization with ERP, MES, and WMS systems. It also features automatic label printing, allowing you to update your warehouse database in real-time immediately after counting.
No. Our machines feature a user-friendly, "one-button" interface. The AI automatically identifies the component type and starts the count. Most operators can master the full process, including label printing and data upload, with less than 30 minutes of basic training.
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